
At Thai Industrial Rollers (TIR), we are committed to delivering excellence tailored to your specific technical requirements. We are extremely selective in sourcing high-quality materials to ensure our roll products offer superior performance across a wide range of industrial applications.
Leveraging our high-capacity manufacturing facilities and vast technical resources, we possess the unique capability to accommodate diverse client needs-from precision miniature rollers to extra-large industrial cylinders within standard international tolerances.
"Our state-of-the-art facility is engineered to handle the industry’s most massive components. We possess the high-capacity infrastructure to manufacture and restore rollers-whether Steel, Rubber, or Polyurethane-at an extraordinary scale:"
Maximum Diameter: Up to 2,000 mm.
Maximum Length: Up to 12,000 mm.
Maximum Weight: Up to 80 MT
We combine advanced manufacturing technologies with rigorous quality control to deliver high-performance industrial rollers. Backed by our Japanese Senior Technical Team, we specialize in designing, fabricating, and treating custom rollers that meet micron-level tolerances and withstand the demanding operational environments of global industries.
We manufacture custom small to large-scale industrial rollers — including leveler rolls, backup rolls and paper mill rolls — engineered in strict compliance with international manufacturing standards. Operating from our advanced fabrication and machining facilities, every steel roller is precision-engineered to deliver maximum structural integrity and reliable, high-speed performance under the harshest operational conditions.
We source high-purity, certified steel alloys to match the specific load, temperature, wear and other requirements of your applications. Our core material grades include:
• Carbon & Structural Steels: STKM-13A, S35C, S45C, S50C, etc.
• High-Tensile Alloy Steels: SCM 440 (AISI 4140), SNCN439 (AISI 4340), etc.
• Premium Steels: SKD11, SKD2, SUJ-2, etc.
• Custom alloy grades are available upon technical request.
To maximize the lifespan and operational performance of your steel rollers, we offer seven advanced manufacturing and surface treatment combinations tailored to your precise industrial requirements:
Engineered to deliver an ultra-smooth, low-friction surface with an exceptional hardness profile, Ideal for scratch and gouge protection, oxidization barrier and achieving super-mirror finishes.
Applies a high-density, precise metallurgical alloy bond directly to the roller core. Perfect for localized surface hardening and structural restoration without causing thermal distortion.
High-velocity thermal spraying of premium Tungsten Carbide (WC-Co), Chrome Carbide or other materials upon requests. Delivers near-zero porosity and ultimate wear resistance in high-friction environments like steel mills.
Utilizes high-frequency electromagnetic heat treatment to significantly enhance surface fatigue, wear resistance, load capacity while preserving core toughness.
Premium spray & fuse techniques to create 100% dense barrier with true metallurgical bond for high stress abrasive wear, heavy shearing, mechanical impact, extreme corrosion and chemical resistance
Tailor-made elastomer roll recovering formulated for diverse range of industrial applications.
High-performance fluoropolymer application providing a completely non-stick (anti-adhesive), chemically inert, and highly heat-resistant protective barrier
Our precision-engineered aluminum rollers are designed specifically for high-speed, low-tension web handling applications where minimizing rotational inertia is critical. Manufactured from high-grade aluminum alloys, these lightweight rollers dramatically reduce power consumption during acceleration and deceleration while preventing web tracking issues and material scratching. To maximize operational lifespan, we provide optional hard-coat anodizing treatments. This process transforms the surface into a robust aluminum oxide layer, delivering excellent abrasion resistance, electrical insulation, and exceptional defense against atmospheric or chemical degradation.
We offer precision manufacturing utilizing high-grade aluminium alloys tailored to your structural requirements:
• Aluminium 5000 Series – Outstanding corrosion resistance and weldability
• Aluminium 6000 Series – Excellent balance of strength, machinability, and anodizing quality
• Aluminium 7000 Series – Ultra high strength to weight ratio for severe mechanical stress.
To suit a wide diversity of industrial applications, we offer two high-performance finishing options:
Custom elastomer roll coverings for various application.
An advanced surface treatment transforming the exterior into an ultra-hard aluminium oxide shield for extreme wear and scratch resistance.
Our precision-engineered Carbon Fiber Rollers represent the pinnacle of modern web-handling efficiency, designed specifically for high-speed, wide-web machinery where steel and aluminum reach their physical limits. By utilizing advanced carbon fiber composite matrices, these rollers yield a massive weight reduction while delivering a stiffness-to-weight ratio that diminishes structural deflection under extreme tension. The resulting near-zero rotational inertia ensures flawless web control during high-speed transitions, preventing material marking or registration errors. Furthermore, the inherent vibration-damping characteristics of carbon fiber isolate high-frequency system harmonics, guaranteeing smooth cross-web uniformity and high-precision performance across printing, packaging, film lamination, and textile lines.
We engineer our carbon fiber rollers to deliver elite structural properties for high-demand machinery:
• High Modulus of Elasticity: Allows the composite structure to absorb severe operational stresses and return to perfect alignment without taking a permanent bend or facing structural fatigue.
• Inherent Electrical Conductivity: Features natural conductive properties that serve as an active anti-static barrier to safely dissipate dangerous electrostatic charge buildup during fast web handling.
Custom vulcanized or elastomer coatings designed to maximize web traction, absorb shocks, ensure uniform material compression and protect delicate substrates.
Our precision-manufactured fiberglass rollers deliver a highly versatile composite solution that bridges the gap between lightweight performance and cost-effectiveness. Designed for manufacturing environments—such as printing, paper converting, packaging, and textile lines—they offer inherent immunity to oxidation and aggressive chemical solvents or acids that easily destroy metal rollers associated with a lightweight profile that significantly lowers rotational inertia with economic price compared to standard steel. This ultra-lightweight construction also enables streamlined manual maintenance operations during roller changeovers to minimize machine downtime and labor costs effectively. Furthermore, a fiberglass core is best paired with an elastomer coating such as rubber or polyurethane, providing several advantages with high precision running for various converting processes.
We formulate our fiberglass composite matrices to meet specific electrical environments:
• Dielectric (Insulative) Option: A standard high-insulation matrix engineered to completely prevent electrical current transfer, optimized for processes operating adjacent to high-voltage equipment or positions where electrostatic discharge is not a primary concern
• Antistatic (Static Dissipative) Option: A specialized formulation that conducts surface electricity safely away, preventing electrostatic charges during fast web handling.
Custom elastomer coatings paired with the fiberglass core for various roll applications
Our precision-engineered stainless-steel rollers represent the premier standard for rust barrier applications. These rollers are built to eliminate red rust and atmospheric oxidation in environments facing continuous water exposure, steam, or high humidity. Their non-porous surface structure prevents organic or bacterial accumulation, making them perfectly compliant with food processing, pharmaceutical handling, and clean-room packaging standards that require frequent hot-water washdowns, also offering excellent structural strength and rigidity under heavy duty application, providing long-term dimensional stability for steel mills and other industries. To extend service life and maximize wear protection, we provide a full suite of advanced surface options—including Hard Chrome Plating, HVOF, Laser Cladding, Induction Hardening, and custom Rubber or PU coverings—ensuring absolute operational flexibility and dimensional stability across any industrial production line.
We manufacture stainless steel rollers using high-performance alloys tailored to specific industrial environments:
• Standard rust proof grades (SUS 304, SUS 304L, SUS 316, SUS 316L): The premier choice for absolute rust prevention, chemical resistance and strict food-safe sanitization compliance.
• High hardness grades (SUS 410, SUS 420, SUS 440): Specialized alloys specifically engineered to undergo thermal hardening, offering exceptional mechanical strength and heavy-duty wear resistance.
To optimize roller performance for specialized industrial environments, we offer five distinct surface treatments:
Enhances surface hardness, adding an ultra-smooth, low-friction outer barrier and corrosive resistance
High-Velocity Oxygen Fuel thermal spraying for elite abrasion shielding and scratch resistance
Premium, low-heat metallurgical bonding to overlay high-performance alloys onto the roller face/shaft
Targeted thermal heat treatment (ideal for SUS 400 series) to drastically deepen case hardness for superior wear resistance
Specialized elastomer layers for superior chemical resistance, wet grip performance, cushion purpose, squeezing function and other industrial applications